Shale Shaker Screens for TR Petroleum Solids Control

2025-11-27

The shaker screen of oil shale shaker is the "throat" of the drilling fluid solids control system, responsible for separating rock cuttings and liquids from the drilling mud, ensuring stable drilling fluid performance, and extending the cycle life. As the core component of the shaker screen, the screen mesh directly affects processing efficiency, solids removal accuracy, and equipment lifespan.

Oilfield shaker screens - API Shale Shaker Screens Factory- Frame screens/Soft and hard hook edge screens

I. Introduction to TR Shaker Screens

(I) Types and Features of Shaker Screens

Shaker Screens Type	Structural features	Core advantages	Applicable scenarios
Framed screen (wave/flat)	Steel frame + 2-3 layers of stainless steel mesh bonded at high temperature	Highly resistant to vibration, structurally stable, and has a long service life.	Easy to install; suitable for high-vibration and harsh working conditions such as deep well drilling and offshore platforms.
Hard-hook edge screen (wave/flat)	Rigid hooks + metal backing plates for fixation	High tension, flat screen surface, not easily deformed, and high screening accuracy.	High-volume, clearly categorized drilling operations
Soft hook-edge screen, made of soft material (rubber).	Wrapped hook edges, no lining	Lightweight, quick to install, low cost, and easy to repair when damaged.	Working conditions requiring frequent screen replacement and high economic efficiency

(II) Performance and Advantages

Structural options: corrugated screen (effective filtration area increased by 30-50%, anti-clogging) or flat screen (uniform sieving, economical price) are available.
Material standard: 304/316 stainless steel + special alloy, acid and alkali resistant, high temperature resistant (150-200℃), suitable for marine/highly corrosive environments;
Specifications covered: API 20-API 400 full specifications, meeting different precision screening needs;
Compatibility: Can replace brands such as Derriok, Swacco, and Brandt, and complies with API RP 13C standards;
Customization Service: TR can customize screen products in terms of size, material, and mesh size according to customer working conditions.

II. TR Screen Types

(a) Classification by structural form

Type	Features	Advantages	Applicable models
Wave screen	The metal wire is pre-bent into a wavy shape to form an undulating structure.	Effective screening area increased by 30-40%, throughput increased by 25%, and material distribution became more uniform.	The entire TRZS series, especially the 703/585 series.
Flat screen	Planar structure, without undulations	Simple to manufacture, has low cost, and is suitable for coarse particle screening.	Models such as TRZS752 are used for upper coarse screening.
Composite screen	Two to three layers of mesh fabric with different mesh counts are bonded to a metal backing plate.	Multi-stage filtration, high precision, long service life	Fine screening requirements, deep filtration

Wave screens- Derrick FLC Shaker Screens - TR Solid Control custom screens

The wavy design is a hallmark of TR screens. Compared to flat screens, it can increase throughput by 30-40% for the same specifications, and the material is more evenly distributed on the screen surface, reducing the "material piling up" phenomenon.

(b) Classification by fixed method

Soft hook edge screens| Desander and Desilter underflow Shaker Screens

Hook-edge screen: The screen edge has a hook-like structure and is fixed by hook plates on the screen box, allowing for quick installation and removal. Replacement can be completed within 3 minutes, suitable for high-frequency replacement scenarios such as TRZS585/703.

Wedge-fixed screen: The screen is fixed to the screen box using special wedge blocks, ensuring uniform tension and strong vibration resistance. It is suitable for the entire TRZS series, especially for high-intensity vibration conditions.

III. Advantages of TR Shaker Screen

Effective handling: The wave design increases throughput by 30-40%, providing higher processing capacity than similar products under the same conditions.
Precise grading: With precise mesh size and high screening accuracy, it can meet the needs of the entire process from sand removal to fine sludge removal.
Extra-long lifespan: Premium materials and advanced technology extend the service life of screens by 2-3 times compared to ordinary screens, reducing replacement frequency and costs.
Easy maintenance: The hook/wedge quick-fixing system allows a single person to quickly change the screen, reducing downtime.

TR Petroleum shaker screens, with their corrugated structure, high-quality materials, and precision manufacturing, provide effective and reliable solids control for oil drilling. Choosing the right screen and using and maintaining it correctly can significantly improve drilling fluid purification results, reduce production costs, and extend equipment life, making it an indispensable key component in oil drilling operations.

Oil shaker screens are mainly divided into frame screens (waved screens and flat screens), hard hook-edge screens (waved screens and flat screens), and soft hook-edge screens. TR manufactures shaker screens according to customer requirements, offering screens ranging from API 20 to API 400, with long service life and excellent separation results. They can also replace shaker screens from Derriok, Swacco, and Brandt, all meeting the standards of the American Petroleum Institute (API).