ZJ70 Solid Control System Efficiently Supports Overseas Oilfields

At the end of year, TR Solids Control achieved another good news – ZJ70 solids control system, developed and manufactured by TR, has successfully completed production and is about to be shipped to overseas oil fields, providing professional and reliable equipment support for local deep well drilling operations.

Deep well operations environment is complex and changeable, with extreme conditions posing stringent challenges to solids control systems. The ZJ70 solids control system produced by TR Solids Control adopts modular design.It not only significantly improves the flexibility and efficiency of on-site installation, but also,with its strong processing capacity, high operational stability, and convenient maintenance and operation, has become "capable assistant" for deep well operations.

The ZJ70 solids control system integrates variety of key equipment and auxiliary facilities, including shale shaker, desander, desilter, centrifuge, vacuum degasser, mud tank, jet mixing device, and shear mixing device. It also includes auxiliary equipment such as centrifugal sand pump, mud agitator, and mud gun. This system efficiently removes solid particles from drilling fluid, ensuring stable drilling fluid performance and forming closed-loop drilling fluid purification system.

The high efficiency of ZJ70 solid control system stems from the technological breakthroughs and scientific matching of each device. Each device plays irreplaceable role:

Shale Shaker: Screening Efficiency Increased by 30% – The system is equipped with multiple shale shaker, adopting composite screens and variable frequency control technology, screening efficiency increasing up to 30%. Its high-frequency vibration and precise frequency adjustment capabilities can quickly separate large rock cuttings from drilling fluid, reducing the load on subsequent purification processes.

Desander and Desilter(mud cleaner): Equipped with vacuum degasser,ensure stable performance - It adopts dual process of cyclone separation and negative pressure degassing. It efficiently remove medium and fine particles such as sand and mud, while simultaneously removing harmful gases mixed in with the drilling fluid, avoiding damage to the drilling fluid performance caused by gas intrusion, and effectively maintaining the stability of key indicators such as drilling fluid density and viscosity.

Centrifuges: Micron-level separation + resource recovery – Composed of TPLW450×1000-N medium-speed centrifuge and TPLW355×1250-N high-speed centrifuge. Medium-speed centrifuge focuses on sludge purification, while high-speed centrifuge focuses on the recovery of weighted materials. Through staged processing mechanism, micron-level particles can be precisely separated, achieving efficient recovery of useful liquid phases, maximizing resource utilization, and reducing operating costs.

Synergistic effects of supporting facilities: mud agitators ensure uniform mixing of drilling fluid and prevent particle settling; Centrifugal pumps provide stable power transmission and ensure smooth flow of drilling fluid.

Through the coordinated operation of various devices, the drilling fluid purification efficiency has been improved to industry-leading level, creating significant economic benefits for customers.

During production process, TR Solid Control's technical team adheres to rigorous and meticulous work attitude, strictly following drawings and standard operating procedures to precisely assemble every component of system. Strictly adhering to international standards and API specifications, and relying on years of accumulated rich experience, the system is optimized and designed.  For different geological conditions and operating environments, the equipment parameters are precisely adjusted to make the system more adaptable and targeted, capable of meeting the diverse needs of customers.

The successful delivery of ZJ70 solids control system further enhances TR Solids Control's influence in overseas markets. In the future, TR Solids Control will continue to be driven by technological innovation, focusing on the pain points and challenges in the oilfield solids control field, developing more high-performance, high-reliability solids control equipment, and contributing to the global oil and gas exploration and development industry.