Oil-based Drill Cuttings Treatment System Sent To Malaysia oilfield

TR Solid Control's oil-based drilling cuttings treatment system has been successfully shipped to oilfield in Malaysia.  Due to the high-temperature requirements of the drilling project in Malaysian oilfield, TR Solid Control's drilling waste system includes drying shaker, mud cleaning integrated machine, cuttings dryer, centrifuge, screw pump,slurry supply pump, screw conveyor, and mud tanks. The drilling waste treatment system efficiently separates, filters, and processes drilling waste and cuttings, protecting the environment and improving operational efficiency.

Treatment process of TR Solid Control's oil-based drilling fluid non-landing system

Returned oil-based drilling fluid and waste mud first pass through shale shaker to remove particles >5mm, then are sealed-conveyed via screw conveyor to cuttings dryer. Centrifugal force from high-speed rotation enables initial solid-liquid separation, reducing cuttings' liquid content to 30%. The separated liquid and oil-bearing cuttings are pumped to horizontal decanter centrifuge via screw pump for fine particle removal, achieving oil recovery ≥95% and treating solids content to ≤4%. Finally, recovered clean drilling fluid is recycled to the system, while eco-compliant solid cuttings are resource-reused through brick-making, road paving or microbial degradation. With modular equipment synergy and intelligent control, the process eliminates mud pit leakage risks, fulfilling the green drilling goals of "zero emission, no pollution, and resource recycling."

Features of Oil-based mud non-landing system

① Technical Advantage

High-efficiency separation: The centrifuge is equipped with forced cooling system,can operate stably in high-temperature environment of 120℃

Fine processing: The removal rate of ultrafine particles below 10 μm reaches 70%, and the solid phase content is controlled within 5%.

Energy-saving design: By adopting variable frequency technology, energy consumption is reduced by 30% and processing capacity is increased by 20%

② Equipment combination plan

Standard configuration: TRCD930C cutting dryer + TR series horizontal decanter centrifuge + screw conveyor system + intelligent control system

Customized services: Personalized designs can be provided based on well depth, mud characteristics and site conditions

③ Equipment parameters

In the oil-based drilling fluid waste treatment system, the TRLW450N high-speed variable frequency centrifuge demonstrates excellent separation performance for high-viscosity oil sludge, achieving separation capability of 3 μm.  The separated mud has specific gravity controlled at 1.2 g/cm³, allowing it to be directly reused in the drilling solids control system, thus saving waste treatment costs and enabling effective resource utilization.

TR Solids Control Systems have been widely applied in oil fields in Liaoning, Sichuan, Xinjiang, and Gansu provinces, providing integrated solutions for drilling teams.  In drilling waste treatment projects, achieve "zero discharge" of drilling mud, contributing to the green development of oil fields.

TR Solid Control's oil-based drilling fluid non-discharge system achieves harmless treatment and resource recycling of oil-based drill cuttings through efficient separation, resource utilization, and fully enclosed process.  Its modular design, intelligent control, and international presence have not only strengthened its position in the domestic market but also contributed to the global energy development moving towards more environmentally friendly and efficient direction.